LEAN PRODUCTION

LEAN RESOLUTIONS FOR COIL PROCESSING

EAE MAKİNA SAN. VE TİC. A. Ş.
Harun TÜRK (Industrial Engineer)

The main targets of Lean Production, the latest version of JIT (Just in Time), is initially to predigest the production by grubing the production wasting out; secondly to make the customer satisfied by illustrating a maximum amount of expectations.

Within the duration of fertalization in coil processing, initial aim is not only to decrase the formwork exchange time, but to fasten the coil loading. In parallel, necessary jigs that help to reload coils, exchange formworks are developped by using two-mandrel decoilers in order to save and minimize the time range. On the other hand, none of the precautions mentioned aims to produce as many as the order.

PRODUCE AS MUCH AS “THE ORDER”

Within a wide amount of industrial era in which coil is processed, machine operators process the whole coil, instead of producing as much as the order, in order not only to smooth the work, but to produce more. As administration swallows, it is valid that to process the whole coil in a time, saves time due to abscence of coil rewind and coil allocation. However, stock of remaining products have some unexpected wasting such as, space to place the products, labor force, time, usage of machinery for transportation.

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In addition, product enrollment requires an extra amount of effort and attention. Moreover, abscence of attention and effort in enrollment may end up catastrophically such as scrapping out the product since they are missout.  

Furthermore, the time spent for exceeding production leads to a cumulative delay in order delivery. The mentioned delay contradicts the “costumer satisfaction” ideology.

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EAE Machinery is absolutely aware of the wasting. As a resolution for “Lean Thinking” costumers, four-mandrel decoiler is included to product protfolioTarayıcınız bu resmin gösterilmesini desteklemiyor olabilir. .

As it is known, two-mandrel decoilers minimize the coil transition time by the help of its second mandrel. Besides the same beneficial effect, due to coil stocking availibility, four-mandrel decoiler permit to “produce as much as the order”.  Since the useful and efficient four-mandrel decoiler prevents the stock to widen, it gets close to abolish the “a whole coil in a time” type of production.

After the production, as much as the order, is finished, Four-mandrel decoilers allow the rest of the coil to be reloaded and stocked on the machine. Also, decrease in production duration, provides not only an increase in customer satsifaction but a huge improvement in competition with competitors.   

Four-mandrel decoiler’s fundamental and functional working principle manage to persuade all steps of industry; from oprators to administrator.

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Technical Specifications

Capacity   : 4 X 1.500 kg
                4 X 2.500 kg   
                4 X 4.000 kg   
Options :

    * Mechanical Mandrel Expansion
    * Hydrolic Mandrel Expansion
    * Snubber Arm
    * Lower Cradle Arm
    * Loading Machine – (Lifting Height: 400 mm)
    * Motor-driven/ Non-Motor

EAE Machinery San. Ve Tic. A.Ş.
www.eaemachinery.com